In recent years, the biggest hot spot in the development of manufacturing industry is undoubtedly industrial robots. Due to the loss of demographic dividend, coupled with market factors such as the urgent transformation and upgrading of the manufacturing industry, and the demand for high-quality products, the pace of development of industrial robots continues to accelerate, and various types of robot products are springing up.
Forging equipment is a kind of mechanical equipment used for forming and separating in forging processing. It is mainly formed by applying pressure to metal, and it is mostly heavy equipment. In the past forging equipment, in the forging process, the high-temperature red-hot workpiece was manually clamped for forging, resulting in low efficiency and harsh production environment, and the safety protection device was difficult to ensure the equipment and personal safety. Recently, the forging feeding manipulator developed by Sifang Electric's full set of industrial control products was successfully applied in a large forging equipment factory, which completely solved the problems of poor production environment and low production efficiency of workers.
1 System Introduction
The system adopts EM1 series HMI as the human-computer interaction interface. The feed axis, translation axis and rotation axis adopt CA100 servo system for precise positioning, EP1 series PLC overall scheduling control sequence, and control each servo axis according to the technological process for workpiece clamping, feeding, Operations such as rotation and translation.
2 system block diagram
☆ HMI main interface:
It integrates all the functions and statuses in the working process, and can perform operations such as start and stop, zero return, and emergency stop of the forging system, and display the current working status and alarm status of the equipment.
☆ Manual operation:
The start-stop and speed of each axis can be set individually, which is convenient for debugging.
☆ Workpiece library function:
Corresponding parameters can be set according to the different processes of different workpieces produced, and this group of parameters can be saved, so that it can be directly called when the same workpiece is produced next time.
3 process flow chart
4 system advantages
☆ High degree of integration
The system adopts Sifang's independent research and development products, with high compatibility and strong anti-interference ability;
☆ Easy to operate
Use EM1 series touch screen as human-computer interaction interface, which is simple, friendly and convenient;
☆ High reliability
Using EP1 series PLC as the main controller, it can expand a variety of functional modules;
☆ High production efficiency
The feed axis, translation axis and rotation axis all adopt CA100&CM100 servo system. High-speed response and precise positioning ensure the efficient and accurate work of the manipulator.
Live picture
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